| 4.1 — 4.4.1.2 |
Context of the organization, QMS, process mapping, Product Safety (4.4.1.2), CSR identification |
Context analysis
QMS scope
Process mapping
Product Safety procedure
CSR identification
|
| 5.1 — 5.3 |
Leadership, quality policy (5.2), responsibilities and authorities (5.3), personnel responsibility |
Quality policy
Roles & responsibilities
Personnel responsibility policy
Escalation procedure
|
| 6.1 — 6.3 |
Risk analysis (6.1.2.1), preventive actions (6.1.2.2), business continuity plan (6.1.2.3), quality objectives (6.2), management of change |
Risks & opportunities
Preventive action register
Contingency plan
Quality objectives
Management of change
|
| 7.1 — 7.3, 7.5 |
Competence & training (7.2.1), motivation (7.3.2), quality manual (7.5.1.1), document control (7.5), records retention (7.5.3.2.1) |
Competence & training procedure
Skills matrix
Motivation procedure
Quality manual
Document control
Records retention policy
|
| 7.1.5 |
Monitoring and measuring resources, maintenance (TPM 8.5.1.5), calibration (7.1.5.2), alternative measurement methods (7.1.5.1.1) |
TPM maintenance plan
Measurement equipment management
Calibration procedure
Maintenance & calibration records
Alternative measurement methods
|
| 7.5.3.2.2 |
Customer engineering standards and specifications management, distribution, and implementation |
Customer engineering standards procedure
Engineering change distribution procedure
CSR compliance matrix
|
| 8.1 — 8.2 |
Operational planning, customer requirements review (8.2.3), customer complaints, feasibility study, customer changes |
Contract review
Customer complaints register
Feasibility study
Customer change management
|
| 8.3.1 — 8.3.4 |
APQP (8.3.1.1), product and process design (8.3.3.2), special characteristics (8.3.3.3), software self-assessment (8.3.2.3), design review |
APQP procedure (incl. Process Design)
Product design & development
Special characteristics KPC/KCC
Embedded software self-assessment
Design review report
|
| 8.3.5 — 8.3.6 |
Design and process FMEA (AIAG-VDA), Action Priority, design change records (8.3.6) |
FMEA procedure (AIAG-VDA)
Design FMEA (DFMEA)
Process FMEA (PFMEA)
S/O/D rating grid + AP
Design change records
|
| 8.4 |
Supplier selection (8.4.1.2), statutory/regulatory compliance (8.4.2.2), evaluation (8.4.2.4), second-party audit (8.4.2.4.1), SDP |
Supplier selection & qualification
Panel & annual evaluation
Second-party audit checklist
Purchasing regulatory compliance
Supplier Development Program
|
| 8.5.1 — 8.5.3 |
Production and service (8.5.1), control plan (8.5.1.1), TPM, identification & traceability (8.5.2.1), customer property (8.5.3) |
Control Plan
Production & service procedure
Standardized work instructions
Run at Rate
Lot identification & traceability
Customer property management
|
| 8.5.6 |
Production change control (8.5.6.1), customer approval, alternative control methods (8.5.6.1.1) |
Production change control
Customer change approval
Alternative control methods
|
| 8.3.4.4 & 8.7.1.1 |
PPAP — 18 elements, PSW form, checklist, deviations/concessions (8.7.1.1), re-submission |
PPAP procedure
PSW form
PPAP checklist
Deviations/concessions
PPAP re-submission
|
| 8.6 — 8.7 |
Release (8.6), NC management with customer notification (8.7.1.6, 8.7.1.7, 8.7.2), rework with disposition (8.7.1.4), repair with customer authorization (8.7.1.5), recalls |
Product/service release
NC management with customer notification
Rework with disposition
Repair with customer authorization
Recall management (NHTSA-aligned)
|
| 9.1 |
Monitoring and measurement (9.1.1), SPC, capability studies, MSA, Gage R&R |
SPC procedure
Capability Cp/Cpk/Pp/Ppk
Control charts
MSA procedure
Gage R&R study
|
| 9.2 — 9.3 |
Internal audit (9.2, 9.2.2.1), Layered Process Audit, management review (9.3) with customer KPI action plan (9.3.3.1) |
IATF internal audit program
LPA procedure
Management review + CSR action plan
|
| 10.1 — 10.3 & Core Tools |
Improvement: corrective actions (10.1), 8D problem-solving (10.2.3), error-proofing / Poka-Yoke (10.2.4), continual improvement (10.3.1), + 5 AIAG-VDA Core Tools (APQP, PPAP, FMEA, SPC, MSA) |
8D procedure
Error-proofing / Poka-Yoke procedure
Continual improvement procedure
5 Core Tools manual + IATF ↔ ISO 9001 matrix
|
| Not included |
Documents specific to each customer project and each OEM — which must be drafted case by case by your project quality team, depending on the product and the target OEM |
APQP project file (per product)
Filled-in PPAP file (per part)
Filled-in FMEA (per product/process)
Filled-in Control Plan (per part)
Integrated CSRs from target OEM
DV/PV test results
Real Gage R&R studies on your measurement equipment
|